What is Wire Harness? Different Industry Applications of Wire Harness
Wire harness applications are utilized in nearly every conceivable household, industrial, or commercial device – tools, hardware, equipment, household, and machinery products – that relays or transmits electronic information or electrical power. The standard harness is definitely an essential, if not an indispensable, component in such devices. Wire harnesses are manufactured in various arrangements and sizes related to a device’s environmental and application requirements. The users can employ these devices anywhere from harsh outdoor climates with wide temperature extremes to temperature-controlled buildings, dwellings, or even marine environments at ocean level.
Components of wire harnesses consist of wires, terminals and connectors organized into consolidated, concise bundling systems. Designs vary enormously depending on the system requirements of these devices. Some applications are not more than a superficial bundle of loose wires grouped into an available protective jacket. Other applications may require a more complex assembly of dozens of individually over-molded wires and cables that feature breakouts that radiate off in multiple directions to termination points or other junctions.
Ultimately, wire harnesses supply efficient wiring solutions for electrical pieces of equipment and devices that will particularly impact those products’ overall performance, reliability, and stability. Their designated application, then, is crucial to the manufacturing of properly functioning products in every primary industrial sector. For a better comprehension, consider how these 5 general industries wholly or partially rely on wire harness applications in their products:
● Automotive Applications: To simply starting an automobile, motorcycle, truck, tractor, and so on relies on a variety of electrical devices and electronic controls to transmit electrical power and signals to turn the engine over and execute ignition. The transmission of those electronic signals is part of a massive wiring network that allows vehicles to function. That functionality is accomplished through wire harness applications that merge the engine management system, electronic controls, lighting, air conditioning, power steering, electric windows, power brakes, entertainment, and audio system, and so on into an efficiently operating and functioning vehicle. With many electronic units on board, it’s no wonder an average car has thousands of wires extending over a mile to connect operating systems and devices. Wire harnesses connect those devices and supply electricity and electronic signals throughout the vehicle.
● Manufacturing: Complex wiring, networks, cabling systems and drive robotic and automated production and assembly lines in today’s manufacturing facilities and plants. Wire harnessing applications connect signal and power conductors that control various systems along the same production line or within the same area. Wire harnesses ensure proper seal cabling, connectivity, and wires to ensure production is fully optimized.
● Medical Applications: In the healthcare domain, electronic medical equipment, instruments, and devices are subject to heavy use and varying degrees of low and high intensity. The wire harness applications fixed in these devices must be durable, biocompatible, and adaptable. Whether the device is a radiological or imaging equipment, defibrillator, pacemaker, or drill, it must function efficiently on demand without failure. Because of the myriad of applications, wire harnesses for the medical and healthcare sector come in all sizes and shapes. They differ significantly from other wire harness assemblies used in different industries. Wire harnesses for medical applications must be bio-sensitive and comply with FDA regulatory controls and guidelines.
● Communication Systems: Global connectivity demands an infrastructure that can send and receive data instantaneously worldwide. Communication systems depend on customized and personalized harnesses for a wide range of applications through an array of technologies. Wire harnesses are crucial components in the assembly of broadband networks, hubs, optical networks, routers, peripheral equipment, repeaters, modems, and much more. Wireless communication applications include RF, DSL routers, and satellite receivers.
● Military Applications: Wire harness capabilities for any military application must meet stringent DoD (Department of Defense) specifications. Cabling and wiring used in military equipment are designed for applications subject to extreme environments and conditions. Wiring harness manufacturers in India must manufacture military wire harnesses with components—wires, connectors, terminals—specified and approved for demanding military applications.
Elcom International- one of the leading electronic components manufacturers in India, has consistently served its esteemed customers with high-quality wiring harness products all across the globe. Being a wiring harness manufacturer, Elcom Internationals pursues an integrated development and manufacturing approach, which begins at the initial design phase of the product and lasts till the final validation phase of the product. These products provide reliable performance and long-term durability, coherent with our esteemed customer requirements and market demand.
Being the most reputable Wiring harness manufacturers in India, we ensure that all our wiring harness products are thoroughly tested before they are shipped to the customers. These wiring harness products are exclusively tested for continuity and polarization with the help of a pull test, as well as appropriate imaging and visual tests of various aspects.
